High precision Extraction Tank

 

In the pharmaceutical, biological, food, and chemical industries, the need for efficient and reliable extraction equipment is paramount. One such piece of equipment that has become a staple in these sectors is the stainless steel extraction tank. This versatile tool is designed to facilitate the extraction and leaching of components from plant products, making it an indispensable asset in a variety of processes. Whether it's for material water extraction, alcohol extraction, or volatile oil extraction, the stainless steel extraction tank has proven its worth through its efficiency and ease of operation. Its ability to recover solvents from residue and its compatibility with various leaching processes, such as percolation, warm leaching, reflux, cyclic leaching, pressure or pressure reduction leaching, further solidifies its position as a multi-energy extractor.

 

The structural composition of the stainless steel extraction tank is meticulously crafted to ensure optimal performance and durability. The upper and lower heads come in various shapes, including elliptical, flat top, and conical, with the upper head featuring a mixing system for uniform blending. The cylinder body is constructed from high-quality stainless steel grades, such as S30408 and S31603, known for their corrosion resistance and strength. The heating system, which can be a jacket, inner coil, or electric heating, ensures that the extraction process runs smoothly and efficiently. The tank is supported by legs, ears, or a saddle, depending on the specific configuration and installation requirements.

 

The mixing system, comprising a motor, reducer, frame, machine seal, coupling, and more, is the heart of the extraction tank. It ensures that the materials inside the tank are thoroughly mixed, facilitating the extraction process. Blade forms such as frame type, anchor type, blade type, and turbine type cater to different mixing needs and applications. The inner and outer surfaces of the tank are polished to a Ra ≤ 0.4 μm finish, ensuring that there are no crevices or rough spots where material can get trapped or contaminate the final product.

 

The stainless steel extraction tank comes with a range of attachments that enhance its functionality and versatility. Sanitary manholes provide easy access for cleaning and maintenance, while inlet and outlet valves allow for the introduction and removal of materials and solvents. Sight glasses enable operators to monitor the process visually without opening the tank, and spotlights illuminate the interior for better visibility. Breathing ports allow for the release of pressure and gases during the extraction process, while CIP (Clean-In-Place) and SIP (Steam-In-Place) ports facilitate sterilization and cleaning.

 

A sterile sampling port allows for the collection of samples without compromising the sterility of the tank's contents. Thermometers and temperature sensors monitor the temperature inside the tank, ensuring that it remains within the optimal range for the extraction process. Cold and hot media inlets and outlets, as well as other process pipe openings, allow for the integration of additional equipment and processes. The pipe mouths can be designed and manufactured according to specific process requirements, ensuring that the tank seamlessly fits into the overall production workflow.

 

The versatility of the stainless steel extraction tank makes it a valuable asset in multiple industries. In the pharmaceutical industry, it is used for the extraction of active ingredients from herbal and botanical materials, facilitating the production of medications and supplements. The biological industry utilizes it for the extraction of enzymes, proteins, and other biomolecules from various sources. In the food industry, it is used for extracting flavors, colors, and nutrients from fruits, vegetables, and other food products. The chemical industry employs it for the extraction of chemicals and compounds from raw materials, making it an essential tool in the production of various chemicals and products.

 

The use of stainless steel extraction tanks offers numerous advantages and benefits. Stainless steel is a durable and corrosion-resistant material, ensuring that the tank can withstand the rigors of daily use and the harsh chemicals and temperatures involved in the extraction process. The tank's design, with its polished surfaces and comprehensive attachments, facilitates easy cleaning and maintenance, reducing the risk of contamination and ensuring the purity of the final product. The mixing system ensures that the materials inside the tank are thoroughly mixed, leading to more efficient and consistent extraction.

 

The ability to recover solvents from residue not only reduces waste but also leads to cost savings. The tank's compatibility with various leaching processes allows for flexibility in process design and optimization. The customization options, such as different head shapes, heating systems, and pipe mouths, cater to specific process requirements and ensure that the tank seamlessly integrates into the overall production workflow. Overall, the stainless steel extraction tank is a reliable and efficient tool that offers numerous benefits and advantages, making it an indispensable asset in multiple industries.

 

In conclusion, the stainless steel extraction tank is a versatile and efficient tool that plays a crucial role in multiple industries. Its structural composition, comprehensive attachments, and customization options make it a reliable and adaptable piece of equipment that can cater to specific process requirements. The use of stainless steel ensures durability and corrosion resistance, while the tank's design facilitates easy cleaning and maintenance. The ability to recover solvents from residue and its compatibility with various leaching processes further enhance its value. As a result, investing in a stainless steel extraction tank is a wise decision for any company looking to improve efficiency, reduce waste, and ensure the purity and quality of its products.