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U Tube Type Heat Exchanger

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PRODUCT ATTRIBUTES

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Overview

Packaging & Delivery

Selling Units:	Piece/Pieces

Product Description

U Tube Type Heat Exchanger

U-Tube Type Heat Exchanger is a robust variant within the realm of shell and tube heat exchangers. It represents a unique heat exchanger type characterized by its single tube sheet design, where both ends of the U-shaped tubes are fixed to this single tube sheet. This configuration offers high pressure resistance while allowing for thermal expansion. The making of these heat exchangers involves precision welding and robust materials to ensure durability and efficiency. The U-tube design eliminates the need for a floating head, simplifying maintenance while maintaining excellent heat transfer capabilities.

Product Description

Style: Steel Type
Material: stainless steel (Options include Carbon Steel, Hastelloy, Titanium, and others based on customer requirements)
Tube Material: Carbon Steel (CS), Stainless Steel (Ss), Copper Tube, Titanium (Ti), Hastelloy C, and other materials suitable for the process fluid
Shell Material: Carbon Steel (CS), Stainless Steel (Ss), Copper Tube, Titanium (Ti), Hastelloy C, SMO254, and other materials tailored to the application

Features and Benefits

Simple Structure and Easy Manufacturing:

The U-Tube Type Heat Exchanger features a straightforward design that facilitates easy manufacturing and assembly.

The use of standard materials and manufacturing processes ensures cost-effectiveness and rapid production.

Large Processing Quantity:

With a capacity to handle large volumes of fluids (ranging from 1-2,000m³/h), the U-Tube Type Heat Exchanger is suitable for a wide range of industrial applications.

Stable and Reliable Operating State:

The heat exchanger is designed to operate stably and reliably under a variety of conditions.

The use of high-quality materials and precision manufacturing techniques ensures long-term durability and performance.

Strong Adaptability:

The U-Tube Type Heat Exchanger is adaptable to almost all industries, including petrochemical, chemical, power generation, and more.

Its versatile design allows for customization to meet specific application requirements.

Adaptability to High Temperature and Pressure:

The heat exchanger can withstand high temperatures (up to 800°C) and pressures (up to 6.0 MPa), making it suitable for demanding applications.

Flexible Heat Transfer Area:

The heat transfer area can be adjusted from 1m² to 500m², allowing for optimization based on the specific needs of the application.

Easy Cleaning and Maintenance:

While cleaning can be challenging due to the fixed tube design, the use of high-quality materials and corrosion-resistant coatings minimizes the need for frequent cleaning.

Access points and design features can be incorporated to facilitate maintenance and inspection.

Applications

Petrochemical Industry: Used in refineries for heating and cooling various process streams.
Chemical Industry: Utilized in chemical plants for heat transfer in various reactions and processes.
Power Generation: Employed in nuclear power plants as steam generators and in thermal power plants for cooling and heating purposes.
Oil and Gas: Applied in upstream and downstream processes for heating, cooling, and condensation of hydrocarbons.
Food and Beverage: Used in food processing plants for heating, cooling, and pasteurization of various products.
Pharmaceutical Industry: Employed in the production of pharmaceuticals for heating and cooling of reactants and intermediates.

Product Specifications

Tube Specifications

Tube Diameter (Φ): Various sizes available, commonly ranging from Φ20 to larger diameters.

Tube Length: Available in lengths of 1500mm, 2000mm, 3000mm, 4500mm, and 6000mm.

Tube Material: Carbon Steel, Stainless Steel, Copper Tube, Titanium, Hastelloy C, and other materials based on customer specifications.

Tube Thickness: Varies from 1.8mm to 3.0mm depending on the corrosive properties of the fluid and working pressure.

Shell Specifications

Shell Material: Carbon Steel, Stainless Steel, Titanium, SMO254, and other materials tailored to the application.

Shell Diameter and Length: Customizable based on customer requirements.

Design Pressure and Temperature: Up to 6.0 MPa and 800°C respectively.

Heat Transfer Area

The heat transfer area can be customized from 1m² to 500m² based on the specific needs of the application.

The number of tubes, tube diameter, and tube length are all factors that contribute to the overall heat transfer area.

Certifications and Compliance

ISO 9001: Quality management system certification ensuring high-quality manufacturing processes.
ASME Section VIII Div. I: pressure vessel design and construction standards.
TEMA Class C, B, R: Standards for the design, construction, and inspection of shell-and-tube heat exchangers.

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