1. Material Composition
- Stainless Steel Construction:
Primary Alloy Elements: Iron, Chromium, Nickel
Chromium Content: Minimum 10.5%
Carbon Content: Maximum 1.2%
Stainless steel is renowned for its corrosion resistance, which is primarily attributed to the formation of a thin, protective oxide film on its surface. This film is rich in chromium and effectively prevents further oxidation and corrosion, even in harsh environments. The addition of nickel further enhances the corrosion resistance and mechanical properties of the alloy.
Molybdenum (Mo)
Titanium (Ti)
Niobium (Nb)
Copper (Cu)
These optional elements can be added to stainless steel to tailor its properties to specific applications, ensuring optimal performance and durability.
2. Design and Structure
Shell Material: Stainless Steel (SS304 or SS316L)
Tube Material: Stainless Steel (Various Diameters Available)
The shell and tube design of this condenser provides a robust and efficient heat transfer mechanism. The tubes, which are typically made from the same high-quality stainless steel as the shell, are arranged within the shell to maximize the heat transfer surface area.
Tube Diameters: Φ6/Φ9/Φ12/Φ16/Φ19/Φ25mm
Tube Arrangements: Naked Tubes or Spiral Tubes
The tubes can be configured in various diameters and arrangements to suit specific heat transfer requirements. Naked tubes offer a simple and cost-effective solution, while spiral tubes enhance turbulence and improve heat transfer efficiency.
Tube-to-Plate Connections: Welding, Expanding Connection, or Expanding and Welding
The connections between the tubes and the plates are designed to ensure a secure and reliable seal, preventing leakage and ensuring optimal heat transfer.
Capacity: 0.1T/H-100T/H (Customized)
Working Pressure: 0.8Mpa (Customized)
Heating/Cooling Area: 0.1~20M²
This condenser can be customized to meet specific application requirements, ensuring optimal performance and efficiency.
3. Heat Transfer Performance
- Operating Temperature Range:
Working Temperature: 0-147°C (According to customer requirements)
The stainless steel shell and tube condenser can operate within a wide temperature range, making it suitable for various industrial applications. The heat transfer performance of this condenser is optimized through the use of high-efficiency heat transfer tubes and a compact helix structure.
Copper Finned Tubes: Enhanced heat transfer area and turbulence
Nickel-Copper Finned Tubes: Improved corrosion resistance and heat transfer efficiency
Double-Wall Copper Tubes: Added safety and durability
The use of high-efficiency heat transfer tubes significantly increases the heat transfer area and enhances turbulence, leading to improved heat transfer rates.
Increase of 20% Compared to Traditional Ones
The compact helix structure of the coil ensures sufficient heat exchange between the gas and
water, resulting in a heat transfer rate that is 20% higher than traditional condensers.
4. Safety and Reliability
- Internal Joint-Free Design:
No Welding Bugs: Eliminates potential leakage points
Fully Shaped Copper Tube: Reduces processing defects
The internal joint-free design of this condenser ensures that there are no welding bugs or processing defects that could lead to leakage. The copper tube is fully shaped and then installed into the shell, providing a secure and reliable seal.
No Blockage: Ensures efficient heat transfer
Easy Drainage: Prevents freezing in cold seasons
The water loop of this condenser is designed to be free of blockages, ensuring smooth water flow and efficient heat transfer. Additionally, the water pipe is positioned at the lowest point, making it easy to drain in cold seasons and preventing freezing.
Stainless Steel Construction: Resistant to various corrosive environments
Long-Term Durability: Ensures reliable operation over extended periods
The corrosion resistance of stainless steel ensures that this condenser can operate reliably in various corrosive environments, providing long-term durability and performance.
Applications
1. Heating and Cooling Systems
Material Heating and Cooling: Used in various stages of pharmaceutical production to control material temperature
Sterilization Processes: Ensures sterile conditions during production
Chemical Reaction Control: Maintains optimal temperatures for chemical reactions
Heat Recovery: Recovers heat from process streams for reuse
Food Processing: Used in various food processing stages, such as heating, cooling, and pasteurization
Sanitary Design: Ensures compliance with food safety regulations
2. Refrigeration Systems
Temperature Control: Maintains optimal temperatures for storage of perishable goods
Energy Efficiency: Reduces energy consumption through efficient heat transfer
- Air Conditioning Systems:
Heat Removal: Removes heat from indoor air to maintain comfortable temperatures
Humidity Control: Helps control indoor humidity levels
3. Power Plants
Steam Condensation: Converts steam back into water for reuse in the power generation cycle
Efficiency Improvement: Enhances the overall efficiency of the power plant
Customization Options
Capacity: Adjusted to suit the specific needs of the application
Working Pressure: Tailored to meet the pressure requirements of the system
Heat Exchanger Area: Increased or decreased to optimize heat transfer efficiency
Tube Configurations: Configured in various diameters and arrangements to maximize heat transfer
Material Selection: Choice of stainless steel alloys (SS304 or SS316L) to suit specific corrosion resistance requirements
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